Why Qin-Tech aerogel encapsulation production line becomes your ideal choice?
The reason for choosing Qin-Tech aerogel encapsulation production line is not only because of its external facilities and technology, but also because of the profound value and industrial prospect it contains. In general, the reasons for choosing Qin-Tech aerogel encapsulation production line are mainly based on the following aspects:
I. Highly automated and intelligent
Fully-automated production process: Qin-Tech aerogel encapsulation production line realizes the automation of the whole process from aerogel core material loading to finished products, including leveling and holding pressure, brushing primer, automatic cutting, assembling, vacuum encapsulation, appearance inspection, product thickness measurement, applying adhesive backing, point counting and bundling, etc., which almost eliminates the need for human intervention, and requires manual intervention only in the link of line changing and loading material. This high degree of automation not only reduces labor costs, but also significantly improves production efficiency.
Intelligent control system: The production line is equipped with an advanced intelligent control system, which can monitor the production status in real time and ensure the stability and reliability of the production process. Intelligent operation reduces the technical requirements for operators, making it easy for ordinary workers to get started.
II. High precision and high quality guarantee
High-precision production equipment: Qin-Tech production line adopts high-precision automated equipment in key processes such as cutting, assembling and encapsulating to ensure product consistency and precision. Its assembly precision and placement precision reach ±0.2mm, which is a leading level among similar equipment.
Strict quality control: Each link in the production line is carefully designed to ensure the excellent quality of the final product. At the same time, the production line is also equipped with high-precision CCD and other visual inspection equipment to further enhance the stability of product quality.
III. High efficiency and high productivity
High-efficiency production process: Qin-Tech production line realizes the optimization and efficient operation of the production process by integrating multiple flexible monomers. Seamless connection between each process reduces waiting time and resource waste.
High capacity performance: According to the latest data, the integrated capacity of Qin-Tech production line is as high as 1,400PCS/H, which is a first-class production capacity in the industry, and can meet the market's strong demand for aerogel packaging products.
IV. Customized service
Flexible and versatile equipment composition: The equipment composition of Qin-Tech production line is flexible and versatile, and each process can either be linked to the common production line or work independently. This flexibility allows the production line to easily cope with the production needs of different products, improving the versatility and adaptability of the production line.
Diversified product support: The production line supports the production of a variety of aerogel insulation mats, including pre-oxygenated fiber mats, glass fiber paper, ceramic fiber paper, organic foam, etc., or aerogel silica, alumina, etc.. This diversified product composition allows the production line to adapt to more types of aerogel encapsulation needs.
V. Low failure rate and high yield
Equipment stability and reliability: Qin-Tech production line focuses on equipment stability and reliability during the design and manufacturing process, the equipment misjudgment rate and failure rate are lower than the industry average, ensuring the continuity and stability of production.
High yield performance: Due to the adoption of high-precision equipments and strict quality control process, the yield of the whole line of Qintaisheng production line is up to more than 97%, which provides customers with high-quality products and services.
To sum up, Qin-Tech aerogel encapsulation production line has become the first choice of many enterprises and customers with its advantages of high automation and intelligence, high precision and high quality assurance, high efficiency and high productivity, customized service, and low failure rate and high yield rate.