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Qin-Tech in-line adhesives: the innovative choice for automotive FPC accessories automation
专栏:Industry information
发布日期:2024-10-16
阅读量:97
作者:秦泰盛
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Qin-Tech in-line adhesives: the innovative choice for automotive FPC accessories automation

 

In the ever-changing field of intelligent manufacturing, the optimization of every detail is the key to improving overall production efficiency and product quality. Especially for the SMT (surface mount technology) automotive industry, the accurate lamination of FPC (flexible circuit board) with double-sided tape, QR code and other accessories is not only related to the durability and reliability of the product, but also an indispensable part of the intelligent production process. With its unique advantages and innovative design concepts, Qintesheng's in-line laminating equipment is gradually becoming the preferred solution for many companies. This article will be from the technical innovation, efficiency, precision, flexibility and intelligent integration of five dimensions, in-depth analysis of why it can win the favor of the market.

 

1. Technological innovation: online lamination, seamless integration

One of the most striking features of Qin-Tech's on-line laminating equipment is its ability to realize the on-line automatic lamination of double-sided tape, two-dimensional code and other auxiliary materials on SMT automotive FPC. This technological innovation completely breaks the limitations of traditional offline lamination, seamlessly integrates the lamination process into the production line, reduces manual intervention, and improves the continuity and automation of the production process. For example, in the high-speed SMT production line, the equipment can respond instantly to ensure that each piece of FPC can be completed in the shortest possible time to accurately fit the auxiliary materials, greatly reducing the production cycle.


2. Efficiency: C / T ≤ 4s, speed wins

Efficiency is one of the core competitiveness of modern manufacturing. With its high efficiency, Qin-Tech on-line labeling auxiliary material equipment realizes a single labeling cycle (C/T) of less than or equal to 4 seconds, which is a leading speed among similar products. This means that in the same time, the system can complete more FPC accessories lamination tasks, effectively improving the overall production efficiency. For the pursuit of high output of automotive electronics manufacturers, this is undoubtedly a major tool to help companies quickly respond to market demand, seize the opportunity.

 

3. Precision guarantee: ± 0.1mm, the cornerstone of quality

In the high-end manufacturing industry, precision often determines the quality of the product. Qin-Tech on-line paste auxiliary material equipment using advanced precision control technology, to achieve the placement accuracy of ±0.1mm, this level far exceeds the industry average standard. High-precision placement not only ensures the perfect combination between FPC and auxiliary materials, but also reduces the rework rate and scrap rate due to poor placement, saving a lot of costs for enterprises. For example, in the production of automotive electronic control units (ECUs), the precise fitting of auxiliary materials is an important prerequisite to ensure the stability and durability of its signal transmission.

 

4. Enhanced flexibility: customized services to meet diversified needs

In the face of diversified market demand, Qin-Tech in-line labeling auxiliary material equipment shows a high degree of flexibility. The equipment supports a wide range of compatible sizes of auxiliary materials, ranging from 50 * 150mm to 100 * 600mm, and can be customized according to the actual needs of customers. This flexible customization service enables the equipment to easily adapt to different sizes and shapes of FPCs to meet the production needs of automotive electronics, consumer electronics, medical electronics and many other fields. In addition, the equipment also has the ability to quickly change models, can be completed in a short period of time to switch between different product models, further enhancing the flexibility and adaptability of the production line.

  

5Intelligent integration: software-enabled, data-driven

In the tide of intelligent manufacturing, intelligence is an indispensable part. Qin-Tech in-line labeling auxiliary material equipment in-depth integration of intelligent technology, its supporting software system can read the product QR code, and seamlessly with the MES (Manufacturing Execution System). This function not only realizes the real-time collection and uploading of production data, but also provides powerful data support for the enterprise's production management. Through data analysis, enterprises can more accurately grasp the production situation, timely identify and solve problems, and achieve continuous optimization of the production process. At the same time, intelligent management also builds an efficient, transparent and traceable production system for the enterprise, which provides strong support for product quality assurance and customer service.

  


In summary, Qin-Tech on-line laminating equipment is gradually becoming the preferred solution for laminating auxiliary materials in the SMT automotive industry due to its multiple advantages such as technological innovation, efficiency improvement, precision guarantee, flexibility enhancement and intelligent integration. It not only meets the urgent needs of enterprises for efficient, accurate and flexible production, but also provides strong support for the intelligent transformation and sustainable development of enterprises. In the future wave of intelligent manufacturing, Qin-Tech on-line laminating equipment will undoubtedly play a more important role in leading the industry to a higher level.

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